
Welding Reference Card
One page. MIG, TIG, stick and flux core settings by thickness.
$3.99
BuyStarting-point pierce height, pierce delay, cut height, and IPM for gantry / CNC tables

One page. MIG, TIG, stick and flux core settings by thickness.
$3.99
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19 pages. Four processes, stainless and aluminum, symbols and inspection.
$12.99
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Price the job, then hand over a quote with no internal numbers.
Excel or Google Sheets. Best on a computer.
$29.00
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Card, 19-page guide and the estimator workbook. All six files.
Excel or Google Sheets. Best on a computer.
$34.99
$45.98 if bought separately — save $10.99
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From the TestTalkHQ plasma catalog — CNC-ready amperage, shop air that holds PSI under a long gantry cut, and spare consumables. Handheld torch amps still live on the handheld plasma calculator.
80A class with a CNC-ready torch lead. Matches the 85A column in this calculator for 1/4–1/2" mild steel on a small gantry.
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Hobby-table range. Use the 45A or 65A starting points here, then drop pierce delay if the stack is 16 ga, not 1/4".
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50A plasma on a combo box. Fine for a small CNC table on sheet; do not treat it as a 105A production chart.
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Gantry cuts run longer than a handheld pass. If PSI sags, pierce delay and cut height will not save the edge. Sizing: plasma compressor guide.
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Blown nozzles from a low pierce or a late motion command look like “wrong IPM.” Change tip and electrode as a pair before you rewrite the post processor.
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Every new material lot gets a 2" test pierce and a 6" straight cut before the nest. This calculator is the starting point; the coupon is the lock-in.
Read the Dial-In Guide →As an Amazon Associate, TestTalkHQ earns from qualifying purchases.
Enter the material on the table, the actual thickness, and the amps the process is running. Read pierce height and delay into the pierce cycle, cut height into the THC set point, and the IPM band into the contour feed. Lock pierce on a stationary coupon before you chase speed.
Walkthrough: CNC plasma dial-in guide. Defects: CNC cut-quality troubleshooting. Why handheld numbers disagree: CNC vs handheld plasma settings.
This tool does not set handheld amps (plasma cutting calculator), size shop air (compressor guide), or quote nest time (cut-cost estimator).